Skip to content

Application prospect of supercritical fluid extraction in tea processing

Supercritical fluid

Features of supercritical fluid technology

Supercritical fluid is a fluid whose temperature and pressure are above the critical temperature and critical pressure.

Supercritical CO2 fluid extraction for tea processing
Supercritical CO2 fluid extraction for tea processing

This fluid combines the advantages of both liquid and gas, with a density of hundreds of times the gas close to the liquid, fluidity and viscosity close to the liquid, the diffusion coefficient is about one hundredth of the gas, hundreds of times larger than the liquid thus the supercritical fluid has a strong ability to dissolve, high extraction speed and better mass transfer performance, especially changes in temperature and pressure will lead to great changes in the density of the supercritical fluid, which can be considerably changed in the solute Of the solubility, by changing the physical parameters (temperature, pressure) method can easily improve the fluid solubility, so as to achieve selective extraction and separation purposes.

Tea supercritical fluid extraction machine
Tea supercritical fluid extraction machine in assembly

CO2 is the most commonly used working medium for supercritical fluid extraction.

The supercritical CO2 extraction process can be carried out at room temperature, and CO2 is non-toxic and has no residue. Therefore, it is especially suitable for the separation and purification of unstable natural products and active substances.

Application of supercritical fluid technology

Nearly 30 years, the supercritical fluid extraction technology in the food industry has developed very rapidly, such as some developed countries have the technology for hops extraction and coffee decaffeination and other industrial production, in addition, removed from the tobacco Nicotine, the extraction of high-grade natural flavors and pigments and flavor substances from plants, extraction of polyunsaturated fatty acids from fish oil and other aspects of research and application have made great strides.

The technology in tea research and application has also attracted people’s attention. Such as the removal of caffeine from tea, black tea extraction of aromatic substances.

Four applications of supercritical fluid extraction equipment in tea

In the past 30 years, the application of supercritical fluid extraction technology in the food industry has developed very rapidly. For example, some developed countries have used this technology in industrial production such as the extraction of hops and the decaffeination of coffee. Nicotine, the extraction of high-grade natural flavors and pigments and flavor substances from plants, and the extraction of polyethylenically unsaturated fatty acids from fish oil have all made great progress in the research and application. The research and application of this technology on tea has also attracted people’s attention. Such as removing caffeine from tea leaves, extracting black tea aroma substances, etc.

Pigments extracted from tea leaves

In recent years, more research have been carried out on extracting pigments from tea leaves, and organic solvent methods are generally used. This method can obtain a crude mixture of pigments, but the solvent consumption is large, the efficiency is low, and the cost is high. The author (1996) carried out the extraction of green pigment from green tea with supercritical CO2, and the selection of a suitable entrainer can significantly increase the yield of green pigment.

Extract aromatic substances from tea leaves

Tea has a unique aroma and flavor, and its aroma and flavor components are very complex. Most of these components are unstable substances, which are easily deteriorated or volatilized by heat. Therefore, the supercritical CO2 extraction method with low operating temperature is particularly superior.

Extraction of tea polyphenols from tea leaves

Tea polyphenols are components in tea that have important physiologically active effects on the human body. They have high medicinal value and strong antioxidant capacity, and have been widely valued by people. In recent years, the development and utilization of tea polyphenol products has become a hot spot in the deep processing of tea. In production, tea polyphenols are extracted from tea leaves with organic solvents.

Decaffeinated tea

Tea is rich in caffeine, accounting for about 2% to 5% of the dry matter. Caffeine is an alkaloid that has a wide range of effects on the metabolism of the human body. Some are beneficial and some are not very desirable. Excessive consumption of coffee Because it will affect health, some people can’t stand it even if they eat very little caffeine. To suit the needs of specific populations, but also because of the increasing number of people desiring a healthy lifestyle in general, decaffeination methods have been gaining attention. As early as the 1950s, decaffeinated black tea appeared. At first, the organic solvent method was used, which would change the color, aroma, taste and shape of the tea leaves, especially the unavoidable organic solvent residue. With the deepening of the research and application of supercritical fluid extraction technology, people turn to supercritical CO2 extraction technology to produce decaffeinated black tea.

Remove the caffeine in tea

Caffeine

Tea is rich in caffeine, accounting for about 2% to 5% of dry matter. Caffeine is an alkaloid that has a wide range of effects on the human body’s metabolism.

Some are beneficial and some are not very desirable.
Excess consumption of coffee Some people eat very little caffeine and can not stand it because they can affect their health.

To suit the needs of special populations, but also because the number of people who desire a healthy lifestyle as a whole is on the rise, the decaffeination approach has drawn considerable attention. As early as the 1950s, de-caffeinated black tea appeared.

Supercritical CO2 fluid decaffeinated

At first, the organic solvent method was used. This method can change the color, smell, taste and shape of the tea leaves, especially the residual organic solvents inevitably.

With the deepening research and application of supercritical fluid extraction technology, people turn to the use of supercritical CO2 extraction technology to produce decaffeinated black tea.

Extract aromatic substances from tea

Tea has a unique aroma and flavor, its aromatic and flavor composition is very complex, most of these components are unstable substances, vulnerable to thermal deterioration or volatilization, so the operating temperature is very low supercritical CO2 extraction method is particularly superior.

Vitzthum (1975) first conducted research in this area, extracting black tea with supercritical CO2 and separating the volatile components therein, and successfully identified 56 kinds of black tea aroma components in the volatile components separated and enriched by Porapak Q, Extraction pressure is 10 ~ 30Mpa, the separation pressure is 5 ~ 7Mpa;

In addition, from the early 1980s, the former Federal Republic of Germany on the use of supercritical CO2 extracted from the black tea aromatic substances as food additives, the extraction process conditions temperature 40 ℃, pressure 30Mpa, time 4h.

Extracted from the tea pigment

In recent years, the extraction of pigment from tea carried out more research, are generally used organic solvent method, this method can get the crude pigment mixture, but the solvent consumption, low efficiency, high cost.

1996 carried out extraction of green tea with supercritical CO2 extraction of green pigment, the choice of a suitable entrainer can significantly improve the yield of green pigment.

Extracted polyphenols

Tea polyphenols

Tea polyphenols is a component of tea that has an important physiological activity on the human body. It has high medicinal value and strong anti-oxidation ability and has been widely valued by people.

In recent years, the development and utilization of tea polyphenols products become the focus of deep processing of tea.

Now the production of tea polyphenols extracted from tea are organic solvent method.

Extraction of tea polyphenols by supercritical CO2

Li Jun et al attempted to study the extraction of tea polyphenols by supercritical CO2 .

The results showed that the solubility of tea polyphenols in supercritical CO2 was very low, and its weight fraction was only 10-6, The entrainer, the solubility can only be increased to the order of 10-6.

Supercritical CO2 was added with 3.63% aqueous ethanol solution as entrainer under the condition of 80 ℃ and 21Mpa for extraction of green tea for 1h, the extraction rate was only 0.215%. In addition to the above described several aspects, the supercritical fluid extraction technology has also been applied to the extraction of essential oils of tea flowers, tea seed oil extraction and refining and so on.

Leave a Reply

Your email address will not be published. Required fields are marked *